TMI
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How To Use Your TMI® Door Puller

Introduction
Your new nose and door puller kit contains all the essential components normally used to effectively open most safe deposit locks.  Each component is designed to perform a specific function.  When used correctly, these tools will last a lifetime with a minimum of care or service. 

PDP-1000 Door Puller

The PDP-1000 Door Puller is designed to open most safe deposit doors that require this method of service.  The design is unique and not similar to those of other manufacture.  Best results can only be achieved by a complete understanding of the directions that follow.  Refer to the exploded view page of these directions for nomenclature.  Each component has a specific purpose.  The door puller anchor assembly is made up of a pair of jaws (double jaw anchor assembly).  These jaws are made from high carbon steel that has been heat treated to RC-50.  The hub is responsible for securing and aligning the pair of jaws.  The radiused obturator is made from high carbon steel that is heat treated to RC60.  This component is responsible for opening and closing the jaws.  The ball bearing is 410 stainless and acts as the primary, semi-frictionless bearing of the obturator.  The threaded shaft is high carbon steel that is heat treated to RC-42.  This shaft has a slotted head provided for ease of rotation.  The hand nut secures the entire assembly against the rail pad. The rail assembly is made from a solid steel bar, machined to accommodate the double jaw anchor assembly and it’s requisite components.  The door pad is injection molded from 33% glass reinforced nylon.  The primary functions of the door pad include proper spacing of the puller components and protection of the door surface.  The rail pad protects the plated upper surface of the rail assembly.  The jack bolt pads protect the door surface from scaring and are installed under the toggle pads of the jack bolts.

Service Notes

  1. End boxes can be pulled by using the rail assembly vertically.  A vertical pull requires that both jack bolts are tightened synchronously.  
  2. End box doors that are more than 5" high will require the use of our accessory, 14" rail assembly.
  3. The double jaw anchor is designed to hook under the lid of the safe deposit lock.  If the levers preclude easy entry of these hooks, compress the levers.  Compression is accomplished with a flat faced punch and a hammer.  At the lock-in position for each hook, tap the levers inward until the hook end of the jaws can capture and seat against the lid of the lock.
  4. On hollow doors, always use the jack bolt pads under each toggle pad.  These pads distribute the pulling force over a larger area, preventing the toggle pads from denting of caving in the hollow type safe deposit door.  

Using the PDP-1000 door Puller

  1. Pull the key plug in the usual manner.

  2. Assemble the double jaw anchor assembly following the provided exploded view drawing.

  3. Collapse the double jaws to their smallest size.  Insert the jaw assembly into the cavity created by pulling the key plug.  Seat the jaws in such a manner as to allow one of the jaws to align with the lock’s bolt.  Ascertain that the jaws are seated under the lip of the safe deposit lock’s lid.  Expand the jaws by rotating the threaded shaft.  Do not over-tighten this shaft.  A snug fit is normally all that is required. 

  4. Slip the door pad over the top of the threaded shaft.  Align the door pad so that no portion of the pad extends beyond the edge of the door and central to the cavity of the extracted key plug. 

  5. Thread both jack bolts into the rail assembly, allowing them to extend 1" below the bottom surface of the rail assembly.  Screw on the toggle pads.  Position the rail assembly horizontally across the door pad, allowing the double jaw anchor assembly to protrude through the slot in the rail assembly.  Install the rail pad, concave side facing the top of the rail assembly.  Install and loosely tighten the hand nut.

  6. Re-align all components ascertaining that one of the jack bolts and toggle pads is positioned on an adjacent door.  Level both jack bolts equally and assure perpendicularity.   

  7. Hand tighten the hand nut.

  8. Using a 3/16" Allen Wrench, begin to tighten down on the jack bolt that is positioned on an adjacent door.  Note: angularity will increase as this jack bolt is tightened.  Do not tighten the second jack bolt.  The second jack bolt is used to stabilize the setup.  

  9. Tighten the primary jack bolt until audible and visual evidence reveals that the lock’s bolt has broken out the back-side of the lock case. 

  10. Do not tighten the primary jack bolt beyond the point of where the lock bolt breaks.  Finish opening the door by gently prying the door open with a small, flat pry bar.

 

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